The Kisarazu plant is operated by Sony Global Manufacturing & Operations, or SGMO, the group’s manufacturing arm. The unit has worked with video game unit Sony Interactive Entertainment to bring cutting-edge technologies to the facility. One of the plant’s crowning achievements is the use of robots to attach wires, tape and other flexible parts to the consoles. Twenty-six out of 32 robots at the Kisarazu plant are dedicated to the task, deftly handling materials most robots would find too finicky. “There’s probably no other site that can manipulate robots in this manner,” said an engineer. Every process — all the way to final packaging — is automated. The blend of robotic and human labor is painstakingly optimized with a priority on return on investment.
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